Home  > Technical Support > Molding Technology > Molding Technology for RENATUS(R) PET

Molding Processability

Contents Introductions Selection of Molding Condition Molding Processability Mold Design Causes and Countermeasures for Molding Imperfections

List of RENATUS® PET grades This page's PDF(795KB)

3.   Molding Processability
3. 1  Flowability
RENATUS® PET is a molding material that has excellent flowability. One method of evaluating flowability is the flow length measurement test that uses an injection molding machine. Figure 3-1 shows an example of the dependence of the C3030FA bar flow length on the molding conditions.

Figure 3-1. The Relationship between the C3030FA Bar Flow Length (thickness: 2 mm) and Molding Conditions (resin temperature and injection pressure)


3. 2  Mold Mold Shrinkage
RENATUS® PET is a crystalline plastic, and in the case of grades reinforced with glass fiber, the flow inside the cavity causes the glass fibers to be oriented in the direction of flow. As a result, with the direction of flow, the mold shrinkage rate is lower than the direction at a right angle to the flow, and anisotropy is seen in the shrinkage rate, so deformation of molded articles becomes a problem. The shape of the molded articles and design of the gate are important as countermeasures against deformation. Further, in general, the mold shrinkage rate is affected by molding conditions. Figure 3-2 shows an example of mold shrinkage rate.

Figure 3-2. The Dependence of the Mold Shrinkage Rate of RENATUS® PET on Cavity Pressure


3. 3  Recycling
Recycled materials are affected by their thermal history more than virgin materials, so their molecular weight is low, and mixing in a large amount of such materials is a cause of decreased strength. In particular,
be sure to avoid the reuse of molded articles and runners that have undergone hydrolysis or thermal decomposition.

Figure 3-3. Recycled Material Mix Ratio and Tensile Strength Retention Rate (CN9030)


Table 3-1. Composition of Mixed Items When 30% Recycled Items are Mixed with New Pellets
No. of times
recycling repeated
New pellet Items
recycled
2 times
Items
recycled
2 times
Items
recycled
3 times
Items
recycled
4 times
Items
recycled
5 times
(%) (%) (%) (%) (%) (%)
1 time 70 30
2 times 70 21 9
3 times 70 21 6 3
4 times 70 21 6 2 0.8
5 times 70 21 6 2 0.6 0.2



Contents Introductions Selection of Molding Condition Molding Processability Mold Design Causes and Countermeasures for Molding Imperfections