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  Molded Interconnect Device

MID is the abbreviation for "Molded Interconnect Device." It is a three-dimensional electrical circuit on the surface of a plastic mold. The most important feature of MID is the integration of an electrical component (circuit) and a mechanical component (plastic mold), while other main features include miniaturization of components, enhancement of performance and reduction in the number of required components and man-hours for assembly. Primary manufacturing methods for MID in practical use are broadly divided into "one-shot process" and "two-shot process" depending on how many times the injection molding operation is performed in that process. Of each process, the following are known as typical ones:

 
One-shot process

UV exposure

As a process of the UV exposure method, three types (subtractive process, semi-additive process, additive process) are conceivable. The overview processes of the practical two of three are as shown below.

(1) Subtractive process
Resin molding
Etching
Catalyst application
Electroless plating
Electroplating
Electrodeposition positive liquid resist
UV exposure
Patterning
Etching
(Plated layer)
Resist removing

(2) Semi-additive process
Resin molding
Etching

Catalyst
application

Electroless plating
Electrodeposition
positve liquid resist
UV exposure
Patterning
Electroplating
Resist removing
Flash etching
(Electroless plated layer)


Laser imaging

This method features circuit formation by forming patterns with a laser beam after forming a metallic thin film on the plastic molded part.

 
Resin molding
 
Metalizing
 
Patterning
 
Electrolytic copper plating
 

Electro-nickel gold plating

 

The following are product examples by the laser imaging method:

 

IVONDING

This method features circuit formation by directly bonding a conductor (foil) onto the plastic molded part using a stamping die.

Resin molding
Direct conductor
bonding by stamping die

The following are product examples by the IVONDING method:

ISDN wall socket

Accelerator sensor module


Two-shot process

SKW

In this method, double molding is performed using two dies. It is characterized by a catalyst being applied to the plastic surface after the 1st molding and then the patterns comprised of the plating deposition and non-deposition portions are formed by the 2nd molding before the final formation of the conductive circuit by plating.


1st molding
Primary processing
2nd molding
Surface treatment (plating)
   

The following are product examples by the SKW method:

Cell phone antenna

Pickup MID
SMT package
Sensor base

The MID manufacturing methods were briefly introduced above. For more information on MID, visit the website of the Japan MID Association.